CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING
Cylinder leakdown test / Electrical testing
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE UP
MoDiTeC diagnosis and integral ABS bleed test / Engine oil and filter / Final drive oil / Speedometer sensor cleaning / Compression test / Air filter replacement / Fuel filter / Valve clearance / slide rail / Tensioner rail lining and thrust piece / Spark plugs / Maintenance schedule interval
CHAPTER FOUR / ENGINE
Block / Crankshaft cover / Cylinder head / Timing cover / Cam chain tensioner / Crankshaft oil seal / timing chain guides and sprockets / Camshafts / Valves / Intermediate housing / Auxiliary shaft / Starter clutch / Idler gear / Main oil seal / Pistons / Connecting rods / Oil pan / Lower crankcase half / Output shaft / Break in
CHAPTER FIVE / CLUTCH
Master and slave cylinder / Bleeding
CHAPTER SIX / TRANMISSION AND SHIFT MECHANISM
Rubber bushings / Seal replacement / Inspection / Reverse system
CHAPTER SEVEN / FUEL AND EXHAUST SYSTEMS
Fuel injection system EFI / Tank / Filter / Vent and float / Level sensor / Roll over valve / Air box / Air intake guide / Fuel pressure / Fuel rail / Injectors / Pressure regulator / Throttle body / Motronic control unit brain / Air temperature sensor / Coolant sensor / Oxygen sensor O2 / Carbon canister / Cruise control
CHAPTER EIGHT AND NINE / ELECTRICAL SYSTEM
Battery / Starter / Relay / Ignition coil / Hall effect sensor / Ignition timing / Bulbs / Headlight / Turn signals / Instrument panel / Electronic equipment box / Flasher unit / Switches / On board computer / Power socket / Horn / Audio system
CHAPTER TEN / COOLING AND LUBRICATION SYSTEMS
Warning system / Hoses / Coolant reserve tank / Radiators / Fans / Water pump / Oil cooler housing and thermostat / Oil coolers
CHAPTER ELEVEN / WHEELS AND TIRES
Front and rear wheel bearings / hubs
CHAPTER TWELVE / FRONT SUSPENTION AND STEERING
Handlebars / Grips / Controls / Upper fork bridge / Lower bridge / Ball joint / Front fork / Strut / Steering damper / Suspension A-arm
CHAPTER THIRTEEN / REAR SUSPENSION AND FINAL DRIVE
Shock absorber / Ring and pinion gear / Swing arm / Front drive shaft
CHAPTER FOURTEEN / ANTI LOCK BRAKE SYSTEM ABS II
Pads / Calipers / Brake fluid / Front rear master cylinder / Disc and sensor wheel / ABS sensor / ABS control unit / ABS relay / Rear brake pedal / Brake bleeding
CHAPTER FIFTEEN / INTEGRAL ABS
Pads / Calipers / Front and rear master cylinder / ABS control unit / ABS sensor / Disc and sensor wheel
CHAPTER SIXTEEN AND SEVENTEEN / BODY AND FRAME
Saddlebag seat / Front fender / Windshield / Hand guard / Upper fairing / Engine spoiler / Side covers / Rear section / Footpeg / Sidestand / Cross tube / Raising the frame / Wind deflector / Radio compartment / Handlebar cover / Crash bar / Electro Hydraulic Centerstand EHCS
COLOR WIRING DIAGRAMS
Models covered:
1998 1999 2000 2001 2002 2003 2004 2005 K1200RS K1200 RS K 1200
2003 2004 2005 K1200GT K1200 GT K 1200
1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 K1200LT K1200 K 1200 LT
