1997-2007 HONDA TRX250 Recon
2002-2007 HONDA TRX250 Recon ES
CHAPTER ONE, GENERAL INFORMATION
Manual organization, Warnings, cautions and notes, Safety, Serial numbers, Fasteners, Shop supplies, Basic tools, Precision measuring tools, Electrical system fundamentals, Special tools, Basic service methods, Storage
CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Starting the engine, Starting difficulties, Poor idle speed performance, Poor medium and high speed performance, Electrical troubleshooting, Test equipment, Basic test procedures, Electric starting system troubleshooting, Charging system troubleshooting, Ignition system troubleshooting, Lighting system, Fuel system, Engine overheating, Engine, Engine noises, Cylinder leak down test, Clutch, Transmission, Final drive troubleshooting, Handling, Frame noise, Brakes
CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list, Maintenance schedule, Tires and wheels, Battery, Periodic lubrication, Unscheduled lubrication, Periodic maintenance, Engine tune-up
CHAPTER FOUR, ENGINE TOP END
Engine principles, Cleanliness, Cylinder head cover, Rocker arms, pushrods and cylinder head, Valves and valve components, Cylinder, Piston and piston rings, Camshaft
CHAPTER FIVE, ENGINE LOWER END
Servicing engine in frame, Engine removal, Recoil starter, Starter driven pulley, Alternator cover, Flywheel and starter gears, Gearshift linkage, Oil pump, Crankcase and crankshaft, Transmission shifting check, Engine break-in
CHAPTER SIX, CLUTCH AND PRIMARY DRIVE GEAR
Clutch cover, Clutch release mechanism, Clutch assemblies, Centrifugal clutch and primary drive gear, Change clutch
CHAPTER SEVEN, TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission troubleshooting, Transmission overhaul, Reverse idler gear assembly, Transmission inspection, Internal shift mechanism, Reverse selector cable replacement
CHAPTER EIGHT, FUEL, AIR AND EXHAUST SYSTEMS
Carburetor, Carburetor adjustments, Throttle housing, Throttle cable replacement, Choke knob, cable replacement, Fuel tank, Fuel valve, Air box, Exhaust system
CHAPTER NINE, ELECTRICAL SYSTEM
Basic information, Battery negative terminal, Charging system, Alternator, Ignition system, Electric starting system, Starter relay, Diode, Lighting system, Switches, Fuse
CHAPTER TEN, WHEELS, HUBS AND TIRES
Front wheel, Front hub, Rear wheels, Rear hub, Tires and wheels
CHAPTER ELEVEN, FRONT SUSPENSION AND STEERING
Self-locking nuts, Handlebar, Steering shaft, Tie rods, Steering knuckle, Control arms, Ball joint replacement, Shock absorbers
CHAPTER TWELVE, REAR AXLE, SUSPENSION AND FINAL DRIVE
Shock absorbers, Rear axle, Final drive gearcase, Swing arm
CHAPTER THIRTEEN, BRAKES
Brake service, Front brake drum, Front brake shoes, Brake panel, Wheel cylinder, Brake adjuster, Front master cylinder, Brake hose replacement, Brake fluid draining, Brake bleeding, Rear brake panel and brake drum, Rear brake pedal and cable, Rear brake lever, parking brake cable
CHAPTER FOURTEEN, BODY
Retaining clips, Handlebar cover, Seat, Side covers, Fuel tank cover, Front carrier, Front bumper, Front fender, Rear mud guard, Rear carrier, Rear fender
SUPPLEMENT, 2002-ON RECON ES SERVICE INFORMATION
Electric shift (ES) system, Valve clearance, check and adjustment, Cylinder head cover and rocker arms, Cylinder head and pushrods, Electric shift (ES) reduction gears, Electric shift (ES) system, Electronic control unit (ECU), Electric shift (ES) control motor, Angle sensor, Gear position switch, Reverse shift switch, Brake light switches, Final drive, Center mud guard, Body panels
INDEX
WIRING DIAGRAM
1997-2007 HONDA TRX250 Recon
2002-2007 HONDA TRX250 Recon ES
