1987-2004 KAWASAKI KSF250
CHAPTER ONE, GENERAL INFORMATION
Manual Organization, Notes, cautions and warnings, Safety first, Service hints, Washing the vehicle, Special tips, Torque specifications, Fasteners, Lubricants, RTV gasket sealant, Gasket remover, Threadlocking compound, Expendable supplies, Serial numbers, Warning and information labels, Basic hand tools, Precision measuring tools, Special tools, Fabricating tools, Mechanic's tips, Bearing replacement, Seals, Riding safety
CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Troubleshooting instruments, Starting the engine, Starting difficulties, Engine starting troubles, Engine is difficult to start, Poor idle speed performance, Poor running or high speed performance, Engine, Engine noises, Engine leak down test, Fuel system, Electrical troubleshooting, Ignition system, Clutch, Transmission and external shift mechanism, Drive train noise, Handling, Frame noise, Brakes
CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist, Service intervals, Tires and wheels, Lubricants, Cleaning solvent, Periodic lubrication, Unscheduled lubrication, Periodic maintenance, Unscheduled maintenance, Engine tune-up, Storage
CHAPTER FOUR, ENGINE TOP END
Engine principles, Cylinder head cover, Cam chain tensioner, Camshaft, Cylinder head oil pipe, Rocker arms, Cam chain, Chain guides, Cylinder head, Valves and valve components, Cylinder, Piston and piston rings
CHAPTER FIVE, ENGINE LOWER END
Servicing engine in frame, Engine removal, Engine installation, Oil screen, Oil pump, Oil pipe, Magneto cover, Stator and pickup coils, Magneto rotor, Right balancer, Left balancer, Balancer drive gear, Primary gear and oil pump spur gear, Kickstarter, Kickstarter idler and reverse idler gears, Crankcase and crankshaft, Engine break-in
CHAPTER SIX, CLUTCH
Clutch cable, Clutch cover, Oil pressure relief valve, Clutch Release Mechanism, Clutch
CHAPTER SEVEN, TRANSMISSION AND GEARSHIFT MECHANISM
External shift mechanism, Reverse mechanism cover, Reverse mechanism, Reverse cable, Transmission troubleshooting, Transmission, internal shift mechanism overhaul, Reverse shaft, Transmission inspection, Internal shift mechanism
CHAPTER EIGHT, FUEL AND EXHAUST SYSTEMS
Carburetor operation, Carburetor, Carburetor adjustments, Throttle cable replacement, Throttle case, Choke cable replacement, Fuel tank, Fuel valve, Air filter housing, Surge tank, Exhaust system
CHAPTER NINE, ELECTRICAL SYSTEM
Magneto, Ignition system, Ignition coil, Cooling fan system, Lighting system, Switches, Wiring and connectors, Wiring diagrams
CHAPTER TEN, COOLING SYSTEM
Hoses and hose clamps, Cooling system inspection, Coolant reservoir, Radiator and cooling fan, Cooling fan, Thermostat, Water pump
CHAPTER ELEVEN, FRONT SUSPENSION AND STEERING
Wheel alignment, Front wheel, Front hub, Handlebar, Steering shaft, Tie rod, Steering knuckle, Control arms, Steering stopper adjustment, Shock absorber, Tires and wheels
CHAPTER TWELVE, REAR AXLE, SUSPENSION AND FINAL DRIVE
Rear wheel, Rear hub, Drive chain (1987 models), Drive chain (1988-on), Engine sprocket, Rear sprocket, Rear axle, Bearing housing, Swing arm, Shock absorber
CHAPTER THIRTEEN, BRAKES
Disc brake, Front brake pads, Front caliper, Front master cylinder, Front brake disc, Rear brake pads, Rear brake caliper, Rear caliper, Parking brake assembly, Rear master cylinder, Brake pedal, Rear brake disc, Brake hose replacement, Parking brake cable replacement, Parking brake lever, Brake bleeding
CHAPTER FOURTEEN, FRAME
Footpeg (1987-1988), Footpeg (1989-on), Front fender cover, Front fender, Front mud guard, Rear fender, Seat
INDEX
WIRING DIAGRAMS
1987-2004 KAWASAKI KSF250