KLR650 2008-2009
Chapter Two / Troubleshooting
Electrical testing / Engine leakdown test
Chapter Three / Lubrication, Maintenance and Tune-up
Pre-ride inspection / Tune-up, service and maintenance intervals / Fuel and lubricants / Oil and filter change / Fork oil change / Control cable lubrication / Drive chain cleaning, lube and adjustment / Air filter cleaning and replacement / Air filter housing draining / Muffler cleaning / Balancer chain tensioner adjustment / Coolant level check / Coolant draining refill / Throttle play adjustment and inspection / Valve clearance / Engine tune-up / Spark plugs
Chapter Four and Five / Engine
Top end / Exhaust system / Cylinder head cover / Camshafts and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and piston rings / Engine lower end / engine removal and installation / Cam chain and lower guide / Left crankcase cover / Engine balancer / Crankcase / Seal replacement / Crankcase bearing / Crankshaft / Engine break-in
Chapter Six / Clutch, Gearshift Mechanism and Lubrication System
Right crankcase cover / External gearshift linkage / Oil pump / Primary drive gear / Clutch cable
Chapter Seven / Transmission and Shift Mechanism
Input shaft / Output shaft / Inspection / Shift drum and forks
Chapter Eight / Fuel System
Carburetor cleaning and inspection / Float adjustment / Fuel valve / Evaporative emissions control system / Throttle and choke cable / Air filter housing
Chapter Nine / Electrical System
Continuity testing / Battery / Charging system / Alternator cover / Stator / Rotor and starter clutch / Regulator rectifier / Starting system / Starter / Starter relay / Starter circuit relay / Ignition system / Fan / Coolant temperature gauge and sender / Meter unit / Lighting system / Switches / Fuses
Chapter Ten / Cooling System
Safety precautions / Radiator and fan / Thermostat / Water temperature sending unit / Water pump / Coolant reserve tank
Chapter Eleven / Wheels, Tires and Drive Chain
Front and rear wheel / Speedometer drive unit / Front and rear hubs / Rim and spoke / Drive chain / Sprockets / Tire changing
br> Chapter Twelve / Front Suspension and Steering
Handlebar / Left hand grip replacement / Balancer weights / Front fork / Fork service Steering stem and head
Chapter Thirteen / Rear Suspension
Shock absorber / Linkage / Swing arm / Shock adjustment
Chapter Fourteen / Brakes
Fluid / Front and rear brake pads Front and rear brake caliper / Front and rear master cylinder / Rear brake pedal / Brake system draining and bleeding / Brake disc
Chapter Fifteen / Body
Side covers / Seat / Fuel tank / Lower and lower fairing / Fender / Carrier / Subframe / Skid plate
Color Wiring Diagram