CHAPTER ONE: GENERAL INFORMATION
Manual organization Warnings, cautions and notes Safety Serial numbers Fasteners Shop supplies Tools Measuring tools Electrical system fundamentals Service methods Storage Specifications
CHAPTER TWO: TROUBLESHOOTING
Starting the engine Starting procedure Engine will not start Poor engine performance Fuel system Engine Engine lubrication Leakdown test Clutch Gearshift linkage Transmission Electrical testing Electrical troubleshooting Steering and suspension Brake system
CHAPTER THREE: LUBRICATION, MAINTENANCE and TUNE-UP
Maintenance intervals Pre-ride inspection Cylinder numbering and firing order Tune-up Compression test Ignition timing Valve clearance Spark plug Engine oil Engine oil pressure test Air filter replacement Throttle cable free play Idle speed adjustment Fast idle speed Throttle valve synchronization Fuel line inspection Pair system Evaporative emission control system Exhaust control valve Clutch Shift pedal height Cooling system Tires and wheels Front suspension Steering inspection Rear suspension Drive chain Brake system Specifications
CHAPTER FOUR: ENGINE TOP END
Cylinder head cover Camshaft Cam chain tensioner Cam chain, chain guides and timing rotor Cylinder head Valve lifter and shim Valves and valve components Specifications
CHAPTER FIVE: ENGINE LOWER END
Engine Starter idler cover Starter clutch and gears Alternator cover Flywheel Oil pump Oil cooler Oil pan and strainer Crankcase Crankshaft Balancer shaft Connecting rod Piston and piston rings Engine break-in Specifications
CHAPTER SIX: CLUTCH
Clutch cover Clutch Clutch release mechanism Clutch lever assembly Clutch cable Specifications
CHAPTER SEVEN: TRANSMISSION, SHIFT MECHANISM and ENGINE SPROCKET
Engine sprocket cover Engine sprocket Shift pedal footpeg assembly External shift mechanism Internal shift mechanism Transmission Specifications
CHAPTER EIGHT: AIR, FUEL INJECTION, EMISSIONS and EXHAUST SYSTEMS
Fuel tank Fuel pump Fuel pressure test Fuel level sensor Fuel pump relay Pressure regulator Air filter housing Throttle bodies Fuel injectors Throttle position (TP) sensor Secondary throttle position (STP) sensor Secondary throttle valve actuator (STVA) Throttle cable replacement Atmospheric pressure (AP) sensor Camshaft position (CMP) sensor Engine coolant temperature (ECT) sensor Intake air pressure (IAP) sensor Intake air temperature (IAT) sensor Tip over (TO) sensor Exhaust system Exhaust control valve actuator (EXCVA) Exhaust control valve (EXCV) Evaporative emissions control system PAIR (air supply) system Diagnostic system Specifications
CHAPTER NINE: ELECTRICAL SYSTEM
Electrical component replacement Electrical connectors Battery Charging system Voltage regulator rectifier Stator coil Ignition system Crankshaft position (CKP) sensor Ignition coil plug cap Immobilizer system Engine control module (ECM) Starting system Starter Starter relay Sidestand switch Gear position (GP) sensor Turn signal sidestand relay Lighting system Headlight housing Tail brake light assembly Turn signal assembly Horn Meter assembly Speed sensor Oil pressure switch Switches Fuses Specifications
CHAPTER TEN: COOLING SYSTEM
Cooling system safety Temperature warning system Hoses and hose clamps Cooling system inspection Coolant reservoir Radiator Radiator fan Radiator fan relay Engine coolant temperature (ECT) sensor Thermostat Water pump Specifications
CHAPTER ELEVEN: WHEELS, TIRES and DRIVE CHAIN
Motorcycle stand Brake rotor protection Wheel inspection Front wheel Front hub Rear wheel Rear coupling and sprocket Rear hub Wheel balance Tires Drive chain Specifications
CHAPTER TWELVE: FRONT SUSPENSION and STEERING
Handlebar Handlebar grip Steering head and stem Steering head bearing race Steering stem race Steering damper Front fork Specifications
CHAPTER THIRTEEN: REAR SUSPENSION
Shock absorber Suspension linkage Swing arm Bearing replacement Swing arm pivot boss Specifications
CHAPTER FOURTEEN: BRAKES
Brake service Brake bleeding Brake pad inspection Front brake caliper Front brake master cylinder Rear brake caliper Rear brake master cylinder Brake pedal footpeg assembly Brake disc Brake hose replacement Specifications
CHAPTER FIFTEEN: BODY and FRAME
Body panel fasteners Rider's seat Tank panel Passenger seat tail cover Tailpiece Fairing side panel Center cover Front fairing Intake duct Front engine cover Bracket cover Mirror Windshield Front fender Rear fender Sidestand Specifications
Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.
