LIVING WITH YOUR CAR MODEL
Safety first! Page 05
Introduction to the Car Model Page 06
Roadside repairs
If your car wont start Page 07
Jump starting Page 08
Wheel changing Page 09
Identifying leaks Page 010
Towing Page 010
Weekly checks
Introduction Page 011
Underbonnet check points Page 011
Engine oil level Page 012
Coolant level Page 013
Screen washer fluid level Page 013
Tyre condition and pressure Page 014
Brake (and clutch) fluid level Page 015
Power steering fluid level Page 015
Wiper blades Page 016
Battery Page 016
Electrical systems Page 017
Lubricants and fluids Page 018
Tyre pressures Page 018
MAINTENANCE
Routine maintenance and servicing
Petrol models Page 1A1
Servicing specifications Page 1A2
Maintenance schedule Page 1A3
Maintenance procedures Page 1A7
Diesel models Page 1B1
Servicing specifications Page 1B2
Maintenance schedule Page 1B3
Maintenance procedures Page 1B6
Contents
Illegal Copying
It is the policy of Haynes Publishing to actively protect its Copyrights and Trade Marks. Legal action will be taken against anyone who
unlawfully copies the cover or contents of this Manual. This includes all forms of unauthorised copying including digital, mechanical, and
electronic in any form. Authorisation from Haynes Publishing will only be provided expressly and in writing. Illegal copying will also be
reported to the appropriate statutory authorities.
REPAIRS & OVERHAUL
Engine and associated systems
1.8 and 2.0 litre petrol engine in-car repair procedures Page 2A1
V6 petrol engine in-car repair procedures Page 2B1
Diesel engine in-car repair procedures Page 2C1
Engine removal and overhaul procedures Page 2D1
Cooling, heating and air conditioning systems Page 31
Fuel and exhaust systems petrol models Page 4A1
Fuel and exhaust systems diesel models Page 4B1
Emission control systems Page 4C1
Starting and charging systems Page 5A1
Ignition system petrol models Page 5B1
Preheating system diesel models Page 5C1
Transmission
Clutch Page 61
Manual transmission Page 7A1
Automatic transmission Page 7B1
Driveshafts Page 81
Brakes and suspension
Braking system Page 91
Suspension and steering Page 101
Body equipment
Bodywork and fittings Page 111
Body electrical systems Page 121
Wiring diagrams Page 1231
REFERENCE
Dimensions and weights Page REF1
Conversion factors Page REF2
Buying spare parts Page REF3
Vehicle identification Page REF4
General repair procedures Page REF5
Jacking and vehicle support Page REF6
Disconnecting the battery Page REF7
Tools and working facilities Page REF8
MOT test checks Page REF10
Fault finding Page REF14
Glossary of technical terms Page REF24
Index Page REF30
Contents
LIVING WITH YOUR CAR MODEL
Safety first! Page 05
Introduction to the Car Model Page 06
Roadside repairs
If your car wont start Page 07
Jump starting Page 08
Wheel changing Page 09
Identifying leaks Page 010
Towing Page 010
Weekly checks
Introduction Page 011
Underbonnet check points Page 011
Engine oil level Page 012
Coolant level Page 013
Screen washer fluid level Page 013
Tyre condition and pressure Page 014
Brake (and clutch) fluid level Page 015
Power steering fluid level Page 015
Wiper blades Page 016
Battery Page 016
Electrical systems Page 017
Lubricants and fluids Page 018
Tyre pressures Page 018
MAINTENANCE
Routine maintenance and servicing
Petrol models Page 1A1
Servicing specifications Page 1A2
Maintenance schedule Page 1A3
Maintenance procedures Page 1A7
Diesel models Page 1B1
Servicing specifications Page 1B2
Maintenance schedule Page 1B3
Maintenance procedures Page 1B6
Contents
Illegal Copying
PETROL
A140 1.4 82cv (code 166.940)
A160 1.6 102cv (code 166.960)
A190 1.9 125cv (code 166.990)
A210 2.1 140cv (code 166.995)
DIESEL
A160 1.7 75cv (code 668.940 / 668.941)
A170 1.7 90cv (code 668.940)
A170 1.7 95cv (code 668.942)
Manual transmission 716.501
Manual transmission 716.503
Manual transmission 716.506
Manual transmission 716.507
Manual transmission 716.511
Manual transmission 716.512
Automatic transmission 722.700
Automatic transmission 722.701
Automatic transmission 722.702
Automatic transmission 722.703
Automatic transmission 722.750
Automatic transmission 722.751
A140, A160, A170, A190 & A210 Hatchback (W168 series), inc. special/limited editions. Also covers major mechanical features of Vaneo. Does NOT cover new A-Class range (W169 series) introduced 2005